PTA: Right Time for Development
Year:2018 ISSUE:23
COLUMN:POLYMERS
Click:240    DateTime:Dec.07,2018



By Jia Ruixue, Gong Yongqiang, Chemsino

In the first half of 2018 the price trend of PTA spot goods in China was quite stable. Starting from the second half of the year, however, the price went all way up from RMB6 000/t to RMB9 300-9 500/t at the end of August with a shocking increase margin of over 50%.

Supply shortage ignites the market

   PTA is mostly used to produce polyester. Downstream products of polyester mainly include various fabrics and clothes. By the end of 2017 the capacity of PTA in China was 50.0 million t/a (including an idle capacity of around 10.0 million t/a). The capacity of polyester was around 50.0 million t/a.
   The apparent consumption of PTA in China was over 10.0 million tons in 2004, over 30.0 million tons in 2015 and reached 35.0 million tons in 2017. Due to the unduly rapid capacity expansion, oversupply became more prominent. Most enterprises started to implement plans for production reduction in 2014. More units such as those in Xianglu Petrochemical Co., Ltd., Pengwei Petrochemical Co., Ltd., Jialong Petrochemical Co., Ltd. and Huabin Petrochemical Co., Ltd. were laid idle. The overall operating rate was much lower than before. New capacities also became less after 2015. Only a few units such as the third-phase unit in Hengli Petrochemical Co., Ltd. (2015), the third-phase unit in Zhuhai BP Chemical Co., Ltd. (2015), the second-phase unit in Hanbang (Jiangyin) Petrochemical Co., Ltd. (2016) and the unit in Tongkun Group Jiaxing Petrochemical Co., Ltd. (2017) started production. There are no new capacities in 2018 up to now. Table 1 shows the major PTA producers in China (not including Taiwan, the same below) and their capacities.

   Table 1    Major PTA producers in China

Producer

Location

Capacity (kt/a)

Hengli Petrochemical   Co., Ltd.

Dalian of Liaoning

6 600

Xianglu Petrochemical   Co., Ltd.

Xiamen of Fujian

6 150

Yisheng Dahua   Petrochemical Co., Ltd.

Dalian of Liaoning

5 950

Ningbo Yisheng   Petrochemical Co., Ltd.

Ningbo of Zhejiang

5 600

Huabin Petrochemical   Co., Ltd. (Far East Petrochemical Co., Ltd.)

Shaoxing of Zhejiang

3 200

Tongkun Group Jiaxing   Petrochemical Co., Ltd.

Jiaxing of Zhejiang

3 200

Zhuhai BP Chemical   Co., Ltd.

Zhuhai of Guangdong

2 950

Chengxing Group   Hanbang (Jiangyin) Petrochemical Co., Ltd.

Jiangyin of Jiangsu

2 800

Sanfangxiang Group   Helen Petrochemical Co., Ltd.

Jiangyin of Jiangsu

2 400

Hainan Yisheng   Petrochemical Co., Ltd.

Danzhou of Hainan

2 000

Honggang Petrochemical   Co., Ltd.

Lianyungang of Jiangsu

1 500

Yangzi Petrochemical   Co., Ltd.

Nanjing of Jiangsu

1 350

Formosa Plastics   (Ningbo) Co., Ltd.

Ningbo of Zhejiang

1 200

Yizheng Chemical Fiber   Co., Ltd.

Yizheng of Jiangsu

1 000

Others

5 000

Total

50 900

   The demand growth of PTA in the downstream polyester sector has reached as high as 10%. There is also a new wave for the completion of polyester projects in China in 2018. A new polyester capacity of nearly 5.0 million t/a has already been put in market, needing to consume around 4.0 million tons of PTA a year. There are no new PTA capacities in 2018. The demand of PTA is brisk in this gap period. The toppling of the supply/demand balance is one of factors for the ignition of the PTA market this time.

Next few years will become the peak period for capacity growth

   2019-2022 will become another peak period for the growth of the PTA capacity in China. New capacities of at least 30.0 million t/a will be constructed or planned for construction in future. Table 2 shows the partial new capacities of major PTA producers in China.

   Table 2   Partial new capacities of major PTA producers in China

Producer

Location

Capacity (kt/a)

Time for starting   production

Chengda Chemical New   Material Co., Ltd.

Nanchong of Sichuan

1 000

Already completed, not   yet fixed

Xinfengming Group   Dushan Energy Co., Ltd.

Jiaxing of Zhejiang

2 200

Q3, 2019

Hengli Petrochemical   Co., Ltd. fourth-phase project

Dalian of Liaoning

2 200

October, 2019

Zhongtai Group Kunyu   New Material Co., Ltd.

Korla of Xinjiang

1 200

October, 2019

Zhongjin Petrochemical   Co., Ltd.

Ningbo of Zhejiang

3 300

2019-2020

Blue Ridge Tunhe   Chemical Industry Co., Ltd.

Changji of Xinjiang

1 200

2019-2020

Baota Petrochemical   Co., Ltd.

Yinchuan of Ningxia

1 200

2019-2020

Hengli Petrochemical   Co., Ltd. fifth-phase project

Dalian of Liaoning

2 500

March, 2020

Baihong Petrochemical   Co., Ltd.

Quanzhou of Fujian

2 500

August, 2020

Jiangyin Chengxing   Industrial Group Co., Ltd.

Tianjin

2 200

2020

Tongkun Group

Jiujiang of Jiangxi

2 400

First half of 2021

Jiutai New Material   Co., Ltd.

Hohhot of Inner   Mongolia

1 800

2022

Shaanxi Coal and   Chemical Industry Group Yulin Chemical Co., Ltd.

Yulin of Shaanxi

1 800

2025

China North Industries   Group Corporation

Panjin of Liaoning

2 000

NA

Huadian Coal Industry   Group Co., Ltd.

Yulin of Shaanxi

1 700

NA

Urumqi Petrochemical Co.,   Ltd.

Urumqi of Xinjiang

1 200

NA

Total

30 400

   The fourth-phase 2.5 million t/a PTA project in leading enterprise Hengli Petrochemical Co., Ltd. is planned to start production next year and the contract on the fifth-phase 2.5 million t/a project will be signed right afterwards. The total capacity of 5 production lines in the company will reach 11.6 million t/a. Some major polyester enterprises such as Baihong Petrochemical Co., Ltd. and Xinfengming Group Dushan Energy Co., Ltd. have also announced to launch PTA projects. In addition, emerging enterprises such as chlor-alkali giant Zhongtai Group and coal giant Shaanxi Coal and Chemical Industry Group Yulin Chemical Co., Ltd. also have plans for constructing PTA units. The PTA sector will therefore have a new round of development in next few years.

The unduly low self-sufficiency rate of PX will be remarkably improved

   PX is a major raw material for the production of PTA. The PTA capacity in China has made a sustained expansion in past dozen years, but the PX capacity fails to make synchronous development and even has stagnancy. The supply gap is therefore widening and the import dependence is increasing. The entire polyester industrial chain is affected. Figure 1 shows the trend of the PX self-sufficiency rate and output in China in past decade.


5c0a02fcd8fa9.jpg

   Figure 1  Trend of PX self-sufficiency rate and output in China in Past Decade


   Korea and Japan export great quantities of PX to China. The fuse for the price hike of PTA this time is also triggered by the wanton price increase of PX made by suppliers because of the production suspension or production reduction of several foreign PX units due to force majeure. Making a vigorous development of the PX sector has already become a common understanding. A large number of PX units will be constructed in China in next few years. Table 3 shows the new capacities of major PX producers in China.

   Table 3   New capacities of major PX producers in China

Producer

Location

Capacity (kt/a)

Time for starting   production

Hengli Petrochemical   Co., Ltd.

Dalian of Liaoning

4 500

Beginning of 2019

Zhejiang Petrochemical   Co., Ltd. first-phase

Zhoushan of Zhejiang

4 000

Beginning of 2019

Shenghong   Petrochemical Co., Ltd.

Lianyungang of Jiangsu

2 800

Second half of 2019

Zhejiang Petrochemical   Co., Ltd. second-phase

Zhoushan of Zhejiang

4 000

2020

Tangshan Risun   Petrochemical Co., Ltd.

Tangshan of Hebei

2 000

2020

Hebei Xinhua United   Petrochemical Co., Ltd.

Tangshan of Hebei

5 570

NA

Caofeidian Middle East   Gulf refining & chemical integrated project

Tangshan of Hebei

3 000

NA

Hebei Yihong   Petrochemical Co., Ltd.

Tangshan of Hebei

3 000

NA

China-Venezuela   Guangdong Petrochemical Co., Ltd. oil refining project

Jieyang of Guangdong

2 600

NA

Jinjiang Petrochemical   Co., Ltd.

Zhangzhou of Fujian

2 000

NA

Total

33 470

   It can be seen from Table 3 that the project soon put on stream in Hengli Petrochemical Co., Ltd. has a PX capacity of 4.5 million t/a and the first-phase project and the second-phase project under construction in Zhejiang Petrochemical Co., Ltd. have a total PX capacity of 8.0 million t/a. In case most of projects being constructed or planned for construction during 2019-2025 can start production on schedule, the conservative estimation is that the new PX capacity will be over 20.0 million t/a. The status of making PX import in great quantities will be thoroughly changed and the unduly low self-sufficiency rate of raw material PX will also be remarkably improved at that time.

Spot goods and futures have tandem drive, striving to become a global pricing center of polyester series products

   The market price of PTA in China is mainly classified into the price of spot goods and the price of futures. The market price of spot goods is mainly based on the production cost of PTA. Price fluctuations of raw material PX directly influence the production cost and the market price of PTA. Figure 2 shows the comparison of market price trend between PTA and PX this year.


5c0a0453970a7.jpg

    Figure 2  Market price trends of PTA and PX in 2018

 
   It can be seen from Figure 2 that before the price rise in the first half of 2018 the price difference between PTA and PX was basically stable. Starting from the second half of the year, however, the price difference became smaller in the course of drastic price rise in both PTA and PX. The price rise margin of PTA was larger than PX. The market of PTA futures was the main player in this. The market of PTA futures took advantage of various factors such as the temporary supply/demand imbalance of PTA and the price rise of raw materials to make speculations and pushed the market price of PTA spot goods to make a more rapid increase.