Bright Prospect of Chemical New Materials
Year:1998 ISSUE:30
COLUMN:SPECIAL REPORT
Click:199 DateTime:Jan.04,2006
Bright Prospect of Chemical New Materials
Zhang Guo
Chemical new materials constitute an important material
basis for the development of the four pillar industries
and high and new-tech industries in China. They are also
indispensable basic materials for the national economy and
the national defense. Chemical new materials have always
been taken as a focus in the chemical industry and the
scientific and technological development in China. Major
progress has been achieved and a considerable production
scale has been developed in chemical new materials
including engineering plastics such as PBT and polyamides
PA11, engineering plastic alloys, modified PP, functional
polymeric materials such as magnetic plastics, and
electrochemical materials such as super pure reagents,
photoresist with high resolving power and fluorescent
powder with high clarity.
(1) engineering plastics PBT and PA11 and their alloys
PBT, PPO, PA, POM and PC are called general- purpose
engineering plastics. They are mainly used in electronics
and automobiles.
PA11 is an engineering plastics made from castor oil. It is
mainly used in automobile oil pipes and brake pipes, and a
small amount is also used in town gas pipes and powder
coatings.
China started research in engineering plastics in the late
50's, and no commercial production scale has been formed
yet. The capacity of general-purpose engineering plastics
is nearly 50 000 t/a The biggest capacity of a single unit
can reach 1 000 t/a.
There are more than 10 PBT producers in China, but only 2
or 3 producers have a capacity of 1 000 t/a. The output of
PBT was 5 000 - 6 000 tons in 1996. (See CCR No. 24, page
12) The demand of PBT has developed faster than the output
in the domestic market. The demand was only 2 000 - 3 000
tons in the mid-80's, but rose to over 5 000 tons in the
early 90's and further to 8 285 tons in 1995. The demand
is expected to reach 12 000 - 15 000 tons in 2000. The
domestic PBT producers have small production scale,
outdated technology and incomplete varieties. The variety
with high RTI value used in the automobile industry and
the variety with resistance to photoaging and flame
-retardant precipitation used in energy-saving lamp stands
still have no domestic production. PBT in China is mainly
used in electronic and electric appliances. The
application is being actively expanded in automobile and
textile sectors in the recent years.
PA11 used in China has to be imported. The import amount
was 700 tons in 1996 and 1 000 tons in 1997. The import
amount is expected to be 2 000 - 4 000 tons in 2000. The
production in a 100 t/a pilot plant is conducted only in
Beijing.
Research in engineering plastic alloys has started to
develop in China with the introduction of advanced
technologies and production lines from abroad. From the
Sixth Five-year Plan period to the Ninth Five- year Plan
period, many famous institutions of higher learning have
conducted application research in alloys of PBT, PPO, PA6,
PA66, PC, PET and PPS. However, the domestic demand can
not be satisfied in variety, quantity and quality. There
is still a great gap with foreign countries.
(2) magnetic plastics
Magnetic plastics are also called bonding magnetic
functional materials. Research in magnetic plastics in
China was at first intended to meet the demand of
convergence magnetic chips for black & white television
sets and sealing strips for refrigerators. The Ministry of
Electronic Industry and the Ministry of Chemical Industry
jointly set up a magnetic plastics task group in 1984.
After 5 years' efforts the process of special magnetic
powder and magnetic plastics was developed. The technology
for production of magnetic plastic granules was also
mastered. Convergence magnetic components were
manufactured to replace imports. Magnetic plastics in
China are mainly used in convergence components for color
kinescopes, magnetic steel for micromotors, instruments
and gages for automobiles, magnetic washers for
distributors and magnetic rings for pneumatic components.
The output of like magnetic plastics was 5 280 tons in 1995,
of which more than 280 tons were used in production of
convergence components. The output of opposite magnetic
plastics was 160 tons in 1995. The output is expected to
be 6 480 tons for like magnetic plastics and 1 600 tons
for opposite magnetic plastics. The output of color
kinescopes was 18.35 million pieces in 1997, needing 18.35
million sets of convergence components. The output of
color kinescopes is expected to be 60 million pieces in
2000, needing 60 million sets of convergence components.
With the development of small-sized, light- weighted and
integrated products in the electronic and automobile
industries, the demand of opposite magnetic plastics will
i