General Status of the Oil Processing Industry
Year:1998 ISSUE:28
COLUMN:SPECIAL REPORT
Click:194 DateTime:Jan.04,2006
General Status of the Oil Processing Industry
Chai Guoliang
China has more than 90 oil refineries today with a crude
oil processing capacity of around 238.70 million t/a at
the end of 1996, holding the third place in the world. Of
the total, 42 oil refineries have a capacity of over 2. 50
million t/a, 33 of them belonging to former China
Petrochemical Corporation, accounting for 78.57%. Table 1
shows the detail.
The crude oil processing amount in China was around 142. 26
million tons in 1996, the average operating rate was 59.60%,
more than 20 percentage points lower than the normal
operating rate (over 80%), and around 40% of the capacity
was idle. The crude oil processing amount was 159. 50
million tons in 1997.
The crude oil processing capacity in former China
Petrochemical Corporation system was 167.30 million t/a,
accounting for 70.09% of the national total; The crude oil
processed amount was 118. 08 million tons in 1996,
accounting for 83% of the national total; The operating
rate was 70.58%, 10.98 percentage points higher than the
national average operating rate but still 9.42 percentage
points lower than the normal operating rate. The crude oil
processing capacity in the 11 oil refineries in Liaoning
is 45.70 million t/a, accounting for 19.15% of the total;
The crude oil processed amount was around 29. 00 million
tons in 1996, accounting for 20.39% of the national total;
The operating rate was 63.46%, 3. 86 percentage points
higher than the national average operating rate but 16.54%
percentage points lower than the normal operating rate.
There are following problems in oil refineries in China:
1. Production units fail to reach the economic scale.
Most of oil refineries in China have the problems of
numerous refining units, small single unit capacity, high
energy consumption and poor adaptability to intensified
operations. For example, Fushun No. 1 Petroleum Plant was
established in 1928, the crude oil processing capacity
today is only 3 million t/a but there are nearly 10
refining units. Fushun No. 2 Petroleum Plant was
established in 1939, the crude oil processing capacity
today is 5 million t/a but there are more than 10 refining
units. Oil Refinery of Dalian Petrochemical Corporation
was established in 1933, the crude oil processing capacity
today is 7.10 million t/a but there are more than 20
refining units. The crude oil processing capacity of Oil
Refinery of Gaoqiao Petrochemical Corporation is 7. 50
million t/a but there are 25 refining units and the
biggest single unit capacity is 3 million t/a. Atmospheric
topping units, diesel hydrogenation units and reforming
units all have small capacity and high energy consumption.
These problems, plus the high overhead expenses, have led
to high production cost and poor adaptability to
intensified and market-oriented operations.
2. Oil refining units have irrational structure and poor
adaptability to processing import crude oil.
Most of oil refining units in China are designed on the
basis of domestic crude oil, and can hardly adapt
themselves to the great changes in crude oil varieties.
Especially the state adopts a policy that oil refineries
in inland areas should be based on processing domestic
crude oil and oil refineries in river- side and coastal
areas should be based on processing import crude oil. Most
of oil refining units can not meet the requirements in
processing import crude oil. Refining of sulfur-containing
crude oil is done only by blending. The increase of crude
oil processing amount is therefore restricted.
3. The quality of refined products is not high and the
output of chemical raw materials is low.
The amount of chemical raw materials provided by oil
refineries only accounts for 8 - 10% of the total refined
products. Great quantities of chemical raw materials are
burnt as fuel and huge potential chemical resources are
wasted. Oil refineries lack product refining capacity.
Diesel from processing of sulfur-containing crude oil, in
particular, has to be refined before it is taken out of
the plant. The quality of some gasoline taken out of the
plant is not high either.
4. The extended processing of products is not sufficient
and the added value is low.
Most of chemical raw materials such as dry gas and LPG in
oil refineries are burnt as fuel, and their added value is
low.
5. The distribution of oil refineries is not even.
There are 16 oil refineries with a capacity of over 2. 50
million t/a in Northeast China, accounting for 38. 10% of
the national total oil refineries with a capacity of over 2.
50 million t/a. The total capacity of these oil refineries
is 69.20 million t/a, accounting for 28. 15% of the
national total. They are mostly concentrated in Liaoning.
There is, however, not a single large oil refinery in Tibet,
Guizhou, Guangxi, Yunnan, Shaanxi, Shanxi and Sichuan.
Table 1 shows the detail.
According to statistics, during the Ninth Five-year Plan
period more than 124. 00 million t/a of crude oil
processing capacity will be &