Present Status of the PMMA Industry
Year:1998 ISSUE:24
COLUMN:SPECIAL REPORT
Click:198 DateTime:Jan.04,2006
Present Status of the PMMA Industry
By Yin Zhiyuan Lei Shengcai
PMMA(polymethyl methacrylate) is also called plexiglass. It is extensively
used in sectors of aviation, automobile, ship, lighting, electronics,
optical instruments, medical apparatuses, building materials and cultural
supplies.
China started the PMMA production and application rather late. The PMMA
production in China started in the 50's, developed in the 60's, got wide
-spread in the 70's, became large scale in the 80's and developed deep
processing and expanded application fields in the 90's.
1. Production status
There are several dozens of MMA and PMMA producers in China, but their
capacity is small. There are only two large MMA production lines and two
PMMA production units. Anda Longxin Chemical Industrial Co. , Ltd. of
Heilongjiang imported a 20 000 t/a MMA production line from Italy in 1987
and a PMMA production line with a capacity of 12 000 t/a molding compounds
and 2 000 t/a extruded sheets from the United States. Fushun Plexiglass
Plant of Liaoning has a capacity of 13 000 t/a MMA, 12 000 t/a molding
compounds and 1 000 t/a cast sheets. The domestic MMA production route is
still based on the ACH process.
The MMA capacity in China was around 78 000 t/a in 1996, including around 23
000 t/a scrap-containing cracked monomer. The actual MMA output was around
39 000 tons. Table 1 shows the major MMA producers in China in 1996. There
is still a considerable gap compared with the advanced world level and even
with advanced regions in Southeast Asia and Taiwan Province. The MMA
capacity in Taiwan has reached 100 000 t/a, and the actual consumption is
around 60 000 t/a, 70% of the consumption being in the production of sheets
and molding compounds.
The capacity of PMMA resin in China was around 92 200 t/a in 1996, including
31 100 t/a cast sheets, 23 100 t/a extruded sheets, 32 000 t/a molding
compounds (24 000 t/a for solution polymerization and 8 000 t/a for
suspension polymerization) and 6 000 t/a ACR. Table 2 shows the major PMMA
producers in China in 1996. The main PMMA production and application region
is East China, especially Jiangsu, Zhejiang and Shanghai. The capacity of
PMMA cast sheets in East China was around 12 000 t/a, accounting for 40% of
the national total and the output accounted for around 50%. The capacity of
molding compounds in East China accounted for 25% of the national total and
the output accounted for around 30%. According to incomplete statistics, the
PMMA capacity in East China was around 50% of the national total. The
processing amount of molding compounds in East China, in particular, was
around 20 000 tons in 1996, accounting for more than 60% of the national
total (32 000 tons). The processing amount was around 5 000 tons in South
Zhejiang centering around Wenzhou, around 3 000 tons in Jiangsu Yangzhou and
around 2 000 tons in Suzhou, Wuxi and Changzhou of Jiangsu, Shanghai and
Ningbo of Zhejiang. The processing amount of molding compounds in Zhejiang
accounted for 25% of the national total. The processing amount of molding
compounds in Ningbo accounted for 8% of the national total and one-third of
the total in Zhejiang (being around 2 560 tons).
2. Demand status and development trend
(1) demand status
The development of the national economy has led to an increasing demand of
MMA and its product series. The demand of MMA was around 100 000 tons in 1995,
but due
to constraints such as high price, the actual consumption was around 53 000
tons, only accounting for 50% of the demand. The demand of
PMMA was more than 50 000 tons, but the actual consumption was only around 40
000 tons. Besides the domestic resources, China imported 11 000 tons of MMA
and 19 000 tons of PMMA (mainly molding compounds) in 1996. PMMA resin is
always in short supply in East China. More than 50% of the PMMA resin
imported in 1996 was used in Jiangsu, Zhejiang and Shanghai. Table 3 shows
the application fields of MMA in China.
(2) development trend
The market volume of PMMA in China was around 7 000 - 9 000 tons in the 70's,
12 000 - 14 000 tons in the 80's and 50 000 - 100 000 tons in the 90's. The
PMMA market in China has great potentials for development. The per- capita
annual consumption is only 0.025 kg, much lower than the average world level
. If the per-capital annual consumption is at the level of 0.1 kg in Taiwan
in the late 80's, the total domestic consumption would reach 1 200 000 tons.
It is expected that more than 20 000 tons of PMMA resin will need to be
imported each year from 1998 to 2000 in East China alone, the amount in
Zhejiang accounting for around 50%. With the economic development and the
production, dissemination and application of PMMA products, the demand of
PMMA resin will increase rapidly and the short supply in PMMA market will
not be changed in near future.
Table 1 Major MMA Producers in China in 1996 (t)
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Producer Location Capacity Time of starting