Development of China's Polyester Filament Industry
Year:1998 ISSUE:23
COLUMN:SPECIAL REPORT
Click:196 DateTime:Jan.04,2006
Development of China's Polyester Filament Industry
Guo Dasheng,SunShuxian,WangLixia,Yang Chunguang and Gao Zhiyong
(Dalian Synthetic Fibre Research Institute)
China's polyester filament is one of the developing sector
rapidly in the chem-ical fibre industry.After tens years
of development,it has entered the competitively market
both at home and abroad with enough supply.
In 1997,the total output of synthetic fibre of China was 3
.7357 million tons which occupied the first place in the
world.The development of polyester filament is especially
outstanding with the output from 70 thousand tons in 1985
to 1539.1 thousand tons in 1997(see table 1).
Table 1 The output of polyester filament over years in China
Year Output Annual Increase Rate
('000t) (%)
1993 701.9 4.8
1994 936.5 33.4
1995 1022.0 9.1
1996 1369.0 34.0
1997 1539.1 12.4
1. Fluctuating market
(1) Market demand
China is the largest consumer of polyester filament due to
its large population . The total amount of fibre
manufactured in 1997 is over 9 million tons,out of which 4
.5 million tons are natural fibre,over 4.5 million tons are
chemical fibre. Polyester filament occupies nearly 2
million tons, out of which 1. 5 million tons are
domestically made and 500 thousand tons imported. We take
some figures from the three main markets in China for
illustration:Shao-xing, Zhejiang province;Shengze, Jiangsu
Province;Xiqiao,Guangdong province.
In Shaoxing County,there are altogether 20 thousand sets of
non-shuttle looms and 50 thousand sets of shuttle looms
.The annual output of the woven fabric is about 2. 8 bi
-llion metres.The main fabric is of cotton- like and wool
-like with drawn yarn and texture yarn as raw materials.The
average weight per metre of fabric is 400g which leads to
the demand of 1.2 million tons of fibre materials, out of
which polyester is 1million tons,occupying 80%.
In Xiqiao area,there are 7000 sets of rapiers and 20
thousand sets of shuttle looms.The annual output of woven
fabric is 0.7 billion metres with textured yarn as main
raw materials.The main products are thick cotton-like,wool
-like fabrics with an average weight of 400g per metre
,which leads to the consumption of polyester filament of
about 250 thousand tons.
In Shengze town,the main products are the thin type wool
-like fabrics.There are now altogether 4000 sets of water
-jet looms with drawn yarn as the main raw material. The
annual output of fabric is over 0. 3 billion metres. The
average weight of the fabric is 200-250g which leads to
the demand of polyester filament of about 70 thousand tons.
Shaoxing,Xiqiao and Shengze are the three main polyester
fibre distributing centers in China.Their annual demand of
polyester filament is 1.3 million tons occupying 64% of
the total demand in China.From the above-mentioned figures
,we could predict that total demand of polyester filament
is over 2 million tons.
(2) varieties balance
Drawn yarn and textured yarn are the two main products in
China's polyester filament market.The demand of the above
mentioned filament varies with the variation of popular
fabric and the variation of the stocking situation of the
clothing and f abric. While the demand of drawn yarn
increase in the market,the demand of textured yarn decrease.
The price climbs up a little with the demand increasing
,whereas the price goes down a little with the demand
decreasing.From 1995 to 1997,the demand of drawn yarn
increased while the demand for textured yarn decreased. So
,many producers began to introduce and revamp FDY machines
.But after the Spring Fe stival(Chinese New Year) of 1997
,the demand for FDY began to decrease while the POY
increase.So, no company was interested in FDY and the POY
machines drew more and more attenion at that time.
(3)Output and price
The demand for polyester filament in China's market varies
seasonally.With the season changing, the output changes
gradually.In general,there are two regular trough periods
-one,1-5 months after the Spring Festival, the other, the
middle of Jul y to the end of August.
The price in China's polyester filament market fluctuate a
lot in accordance with such factors as national policy
adjustment,restriction extent on importing, chips price
,output,newly developed product.
2. Increasing scale
China's polyester filament output takes the second place in
the world.There are nearly 300 enterprises, many of them
are of medium or small scale.The number of enterprises
actually in production are less than 250,occupying 70% of
the total. In contrary,the scale of production