Production and Development of POM
Year:1998 ISSUE:23
COLUMN:SPECIAL REPORT
Click:196 DateTime:Jan.04,2006
Production and Development of POM By Hu Qizhong , Chen Xinzhong1. Market volumeIt took around 15 years to expand the domestic market volume of polyoxymethylene (POM) from 2 000 - 3 000 tons to 10 000 - 20 000 tons, but only 5 years to expand from 10 000 - 20 000 tons to nearly 40 000 tons. The consumption was only 35 000 tons in 1996. However, according to the statistics of major producers, the imported resources reached over 40 000 tons in 1995 and exceeded 60 000 tons in 1997. The market share occupied by Hoechst in China and the Asia-Pacific Region is 50%. The price of POM in Europe, the United States and Japan was around 3 000 U.S. dollars per ton or more in the 90's. The price in China and surrounding countries was around 2 000 U.S. dollars per ton. The price difference is the result of market competition and has led to the re-export of 3 000 - 5 000 tons of imported products. In future competition, unfair elements will be reduced, technical difference will play a more direct role, market shares occupied by producers will be readjusted, regional price gap will be minimized and anti- dumping activities will be conducted.The construction of 3 new POM units in surrounding countries at the end of the century will impact the domestic market adversely. Investors in new units in China mainland should not have any unrealistic expectation of high return on investment.2. Production statusShanghai Resin Plant has a polyformaldehyde capacity of 1 900 t/a. The output of resin and the sales amount of tripolyformaldehyde for export have kept the plant busy in full-capacity production. Jilin Shijinggou Integrated Chemical Plant has a capacity of 1 000 t/a.The priority of technical development is on the renovation of production units. China has renovated the first two processes (monomer preparation and polymerization). Long-time operations have been conducted in units with a 1 000 t/a capacity. Feasible design can be made for unit enlargement, and better technical and economic indexes have been achieved. In the third process ( post- treatment and granulation), as the technical renovation is not yet completed, there are still no conditions for finalizing the technology. The quality of the product made in process transition has passed the evaluation of joint venture enterprises in China and European customers. The quality of the newly-designed product will at least be as good as the satisfactory product in the past.3. Development trendThe annual growth rate of the POM demand in the domestic market is 25.1% in the recent 5 years. However, the actual situation from 1997 to 2000 will be a full reliance on imports. Special attention should therefore be paid to the construction of new polyformaldehyde units. From the late 80's to the early 90's, the former Ministry of Chemical Industry and China Petrochemical Corporation both made great efforts in introducing foreign technologies or constructing joint venture projects. Due to various reasons, however, their efforts were of no avail. The expansion schemes for the existing two producers have not been implemented in the 90's as planned. Faced with high overhead expenses and dumping market price, they have suspended production or only maintained intermittent production.Yuntianhua company completed the key work in 1997 in constructing a 10 000 t/a POM unit with the technology from Poland. The unit is expected to be completed and put into operation in 2000. With an investment of 100 million yuan, the project is the first large POM unit in China constructed with state funds. POM is a material with great consumption in new industries. Judging from the market volume and demand increase, more inputs should be made to construct more units.