Present Status of Printed Circuit Board Chemicals
Year:1998 ISSUE:20
COLUMN:SPECIAL REPORT
Click:194 DateTime:Jan.04,2006
Present Status of Printed Circuit Board Chemicals
By Wen Qintang
Director of the Material Committee of China Silk Screen Printing
Industrial Association
Liu Meisheng
Secretary of the Electronic Fine Chemical Branch of China Electronic
Material Industrial Association
- Small production scale;
- Concentrated producer distri bution;
- Bright market prospects.
The PCB industry has been de-veloping at an astonishing speed in China
in the recent years. The number of producers has reached more than 500
. Most of domestic producers, however, have a small capacity, only
around 10 000 m2/a in some of them. The capacity of joint venture and
wholly foreign-owned producers usually have a capacity of 20 000 - 30
000 m2/a. The output value of PCB produced in Guangdong coastal areas,
Jiangsu and Shanghai accounts for over 80% of the national total. The
export volume is the largest in Guangdong. Joint venture and wholly
foreign-owned producers are also concentrated in Guangdong coastal
areas. Single-sided varieties, double-sided varieties, multiple- layer
varieties, flexible varieties and other varieties with special
functions all have production in China. The output of single- sided
varieties is the biggest today, but there is a distinct tendency that
the development speed of double-sided and multiple-layer varieties is
much higher than single-sided varieties. The output of various PCB
produced in China mainland in 1996 was nearly 20 million m2 and the
sales revenue was around 12 billion yuan.
PCB chemicals are divided into materials for base board and chemicals
for processing.
1. Materials for base board
(1) reinforcing materials
Among reinforcing materials for rigid base board, the consumption of
glassfiber cloth is the biggest. More than 10 enterprises have
constructed alkali-free tank furnace production lines. The typical
product 7628 glassfiber cloth is mainly used as base cloth of FR- 4
copper-clad board. The output of 7628 glassfiber cloth produced in
China mainland in 1996 was more than 20 million m. Major producers
include Zhuhai Glassfiber Co., Ltd. , Jiujiang No. 5727 Factory,
Shanghai Yuehua Glass Factory and Hangzhou Glass Factory. The output
of Zhuhai Glassfiber Co., Ltd. is the biggest, reaching more than 10
million m a year, and the output of Jiujiang No. 5727 Factory is
around 3 million m a year. The demand of PCB glassfiber cloth has
turned brisk in the recent years. Quite a few foreign companies and
Taiwan companies have projected that there are great potentials in the
glassfiber cloth market in China mainland and come to construct wholly
-owned or joint venture producers to seize the market. The output of
electronic glassfiber yard and cloth occupy a great proportion of the
products they produce. For example, a France company cooperated with
China Huayuan Textile Group and constructed a 25 million m/a 7628
glassfiber cloth factory in Shanghai Qingpu Textile Industrial City,
and the factory was completed and put into operation in 1997. Taiwan
Glass Industrial Co., Ltd. constructed a 5 500 t/a alkali- free tank
furnace production line in Jiangsu Kunshan producing 25 million m of
7628 glassfiber cloth a year, and the production line was also
completed and put into operation in 1997. PPG Industrial of the United
States, a world glassfiber giant, plans to construct a 30 000 t/a
alkali-free tank furnace glassfiber production line in Jiangsu Suzhou
Industrial Park, the capacity of general- purpose reinforcing
glassfiber being 22 000 t/a and the capacity of electronic glassfiber
being 8 000 t/a. The production line will be completed in 1998. Besides,
the 15 000 t/a alkali-free tank furnace glassfiber project of Henan
Luoyang Float Glass Group Corporation has been approved by the State
Development & Planning Commission. The capacity of 7628glassfiber
cloth is proposed to be 20 million m/a in the project. Compared with
1997, the capacity of electronic 7628 glassfiber cloth in China
mainland is therefore at least 51 million m/a higher in the first half
of 1998 and will be 80 - 100 million m/a higher in 2000.
In reinforcing materials, the variety with a consumption only next to
glassfiber is paper. Through renovation with imported or advanced
domestic technologies conducted in 6 - 7 paper mills including Qingdao
Paper Mill, most of them can produce bleached wood pulp dipping paper.
The product can basically meet the demand in domestic enterprises.
Most of PCB joint venture or wholly foreign- owned enterprises use
imported fiber dipping paper.
(2) insulating adhesive materials
Among insulating adhesive materials for rigid base board, the
consumption of epoxy resin varieties is the biggest and then comes the
consumption of phenolic resin varieties. In phenolic resin varieties,
tung oil modified varieties are used most often in China. They are
usually produced by paper- base and copper- clad board producers
themselves and sometimes also by specialized producers. The output is
around 5 000 tons a year today. There are many producers of epoxy
resin varieties in China. Producers with a large capacity are two. One
is Yueyang Petrochemical Corporation which has imported the production
technology from Kasei Chemical