Prospects of Supply and Demand of Synthetic Rubber Raw Materials Styrene and Butadiene
Year:1998 ISSUE:16
COLUMN:SPECIAL REPORT
Click:197 DateTime:Jan.04,2006
Prospects of Supply and Demand of
Synthetic Rubber Raw Materials Styrene and Butadiene
By Zhou Wenrong
Styrene and butadiene are two monomer raw materials of synthetic
rubbers with the greatest consumption. The output of synthetic rubbers
based on these two monomer raw materials accounts for around 80% of
the total in the world.
1. Present status
China started the production of styrene and butadiene in the late 50's
with a purpose of providing monomer raw materials for the 13
500 t/a SBR unit of Lanzhou Chemical Industrial Corporation. After
more than 30 years's development, the capacity of styrene and butadiene
in China reached 300 000 t/a and 470 000 t/a and the output reached
256 000 tons and 333 000 tons in 1995. The capacity of synthetic
rubbers (including SBS and latex) was 520 000 t/a and the output was
498 000 tons in 1995.
Due to the constraints in the supply of raw materials styrene and
butadiene, synthetic rubbers still can not satisfy the domestic demand
. The output can only meet two- thirds of the domestic consumption.
China has become the biggest net importer of synthetic rubbers in the
world. The import amount increased from 50 000 tons in 1990 to 310 000
tons in 1995. The export amount is, however, less than one- tenth of
the import amount. Table 1 shows the production and import of monomer
raw materials in China. It can be seen from the table that the rate of
self-sufficiency was only 45% for styrene and around 80% for butadiene
in 1995.
Table 1 Production and Import of Monomer Raw Materials
in China from 1991 to 1996
('000 t)
Styrene Butadiene
Total output 1 330 1 890
Output in 1996 300 410
Total import amount 1 240 200
Import amount in 1996 390 40
2. Supply and demand
(1) butadiene
The raw material route for butadiene production in China is similar to
advanced countries in the world. It has gone through a transition from
the alcohol process and the butene or butane oxydehydrogenation
process to the C4 solvent extraction process.
The alcohol process in China started in 1960. Butadiene produced at
that time was used as monomer raw material in the SBR unit and the NBR
unit of Lanzhou Chemical Industrial Corporation. The process was
outdated and the production cost was high. The process was therefore
eliminated in 1990.
The butene oxydehydrogenation process is a commercial production
technology developed by China itself. It has solved the raw material
supply for the initial massive expansion of BR production. The
first 16 000 t/a butadiene unit using the butene oxydehydrogenation
process was completed and put into operation in Beijing Yanshan
Petrochemical Corporation in 1971. In the later years 6 such units
were constructed in other producers such as Shanghai Gaoqiao
Petrochemical Corporation and Shandong Qilu Petrochemical Corporation.
The total capacity is more than 100 000 t/a. However, only 3 units
with sufficient butene supply have maintained long- cycle and stable
operations. The biggest single unit capacity is 27 000 t/a. With the
development of the ethylene industry, the process is expected to be
gradually replaced by the C4 solvent extraction process.
The extraction of butadiene from cracked C4 in China also started in
the 10 000 t/a butadiene unit of Lanzhou Chemical Industrial
Corporation. The process is developed from the butene
oxydehydrogenation process used in Shanghai Gaoqiao Petrochemical
Corporation and Hunan Yueyang Petrochemical Corporation to meet the
requirements of cracked C4 raw material.
The imported 300 000 t/a ethylene units have provided abundant C4 raw
material for the massive butadiene production. China imported the
advanced technology from a Japanese company and constructed a 45 000
t/a butadiene unit using DMF as solvent. Another 4 butadiene units
were completed in Daqing, Qilu, Yangzi and Shanghai in the 80 . The
total capacity of butadiene in China reached 316 000 t/a and the
output reached 258 000 tons in 1990.
With the construction of new ethylene units, China set up&n