Prospects for China's Petrochemical Technologies in the 21st Century
Year:1998 ISSUE:17
COLUMN:OTHER
Click:202 DateTime:Jan.04,2006
Prospects for China's Petrochemical
Technologies in the 21st Century
By Zhang Jian, Lin Baiping(China National
Petrochemical Information Center)
The oil refining capacity will reach 220 million t/a and the ethylene
capacity will reach 5 million t/a in China by the end of the
century. The oil refining capacity will reach over 300 million t/a and
the ethylene capacity will reach 8 - 10 million t/a in 2010. The
petrochemical industry in China will face unprecedented severe
challenges at the turn of the century. The fundamental way out for
survival and development in competition is the technical progress.
1. Technologies for integrated large-sized petrochemical units
Large-scale production is an important trend of development in China's
petrochemical industry in the 21st century. The construction of large
-sized units can have various advantages such as saving investment,
increasing productivity, reducing production cost, promoting
integration of oil refining with petrochemical production and making
effective comprehensive utilization of resources.
To suit the transformation of the economic growth modes and the need of
the market competition, China Petrochemical Corporation is
implementing the plan to expand its petrochemical units. Oil refining
units with a capacity of 10 million t/a, ethylene units with a
capacity of over 600 000 t/a and large enterprises integrating oil
refining with petrochemical production will become the main
development orientation in the 21st century. We must therefore take
existing technologies as the basis and develop new technologies needed
in large oil refining and petrochemical production equipment, as well
as a series of technologies for complete plants, comprehensive
utilization of products, deep-processing of products and processes,
yield promotion of main products such as light oils and ethylene,
mutual supply of raw materials for oil refining and petrochemical
production, and readjustment of product structure. Efforts will be
made to enable the petrochemical industry in China to attain the goal
of "being large-sized and advanced and producing product series with
intensive production".
Before 2000, China will achieve the purpose mainly by conducting
renovation and expansion to existing units. Yanshan Petrochemical
Corporation and Zhenhai Refining & Chemical Co., Ltd. have accumulated
successful experience in this respect. Measures are being taken in
China to adopt new technologies to eliminate bottlenecks and
accelerate the renovation of ethylene units and associated units in
Daqing, Qilu and Yangzi and the construction of 10 million t/a oil
refining bases in Zhenhai, Maoming, Guangzhou and Qilu.
2. Technologies for processing of imported sulfur-containing crude oil
and reduced crude
Due to the constraints of domestic oil resources, China will still have
to import great quantities of crude oil. The import amount will reach
50 million tons in 2000, and 35 million tons of the total will be
sulfur-containing crude oil.
Processing sulfur-containing crude oil needs special technologies in
process, equipment, corrosion prevention, transportation and storage
and environmental protection, especially key technologies for
processing crude oil with high sulfur content, corrosion prevention of
equipment and refining of oil products. It is also imperative in
processing of crude oil residuum with high sulfur content to develop
technologies for sulfur, nitrogen, metal and asphalt removal by
hydrogenation.
The yield of light oils in China is around 60% today and will reach 75%
in 2000. Catalytic cracking is the chief method for the transformation
of reduced crude to light oils. A complete product series has to be
developed in catalytic cracking to meet the requirements of different
oil feedstocks, units and product compositions. It is especially
important to develop catalytic cracking agents with high selectivity
to increase the output of light oils and residuum catalytic cracking
agents with little green coke generation to mix more residuum in
refining. Special attention will also be paid to reducing the
production cost of catalytic cracking agents.
Improvements will be made in technologies for residuum catalytic
cracking and residuum processing such as delayed coking and solvent
deasphalting. Various combined methods for residuum processing will
also be optimized to increase the yield of light oils.
Combined methods for reduced crude processing in conformity with the
conditions in China include visbreaking, catalytic cracking, delayed
coking, atmospheric reduce crude hydrodesulfurization and reduced
crude catalytic cracking.