General status of Light Stabilizers
Year:1998 ISSUE:21
COLUMN:MARKET REPORT
Click:190 DateTime:Jan.04,2006
General Status of Light Stabilizers
By Zhi Guo
The research and development of light stabilizers started
in the late 60's in China. In the early 70's there was
small production of diphenyl ketone, benzotriazole and
triazine varieties. In the late 70's organonickel
complexes and hindered amine varieties were developed. All
kinds of light stabilizers can now be produced in domestic
chemical enterprises, but the production scale is small
and the process is outdated. Hindered amine varieties have
good effect and low price, and remarkable progress has
been made in their development in the recent 20 years.
Domestic diphenyl ketone varieties include UV-9 and UV-531.
Such light stabilizers absorb harmful ultraviolet ray and
emit fluorescence, converting harmful optical energy into
harmless thermal energy. They can be extensively used in
all kinds of polymers. China has 7 - 8 producers of
diphenyl ketone light stabilizers with a total capacity of
800 t/a. However, these producers have scattered
distribution, small production scale, outdated process,
low yield and high production cost. The total output is
not more than 100 tons a year. Some products have to be
imported. The total domestic consumption is around 200
tons a year. UV-531 is mainly used to produce PVC and PE
anti-aging agricultural film, plastic doors and windows
and some other engineering plastics. UV-9 is mainly used
to produce PVC agricultural film.
Domestic benzotriazole varieties include UV-326 and UV-327.
Such light stabilizers also absorb harmful ultraviolet ray
and emit harmless thermal energy. They have extensive uses
. Due to the small output and high price, the application
fields are not developed yet and the total consumption is
only 20 - 30 tons a year.
Light stabilizer 2002 is the only nickel quenching agent in
China. It started production in the early 70's and the
output has maintained at 20 - 40 tons a year. It was once
one of major light stabilizers and was used to produce
agricultural film after being blended with GW-540. As the
product is carcinogenic and causes heavy metal pollution
to farmlands, agricultural film producers no longer use it
in the recent years and the consumption is therefore
reduced by a big margin. As an effective light stabilizer,
it is still used in ordinary plastic products for
prevention of light aging.
First domestic hindered amine light stabilizers included
piperidine benzoate and PDS. Shanxi Research Institute of
Chemical Industry took the lead in producing GW-540 in the
early 80's. The total output of hindered amine varieties
was 10 - 20 tons a year. The polyethylene industry
developed fast and the output increased sharply in the
late 80's. The expansion in the use of polypropylene
agricultural film led to a rapid increase of hindered
amine light stabilizers. The average annual growth rate in
the recent 10 years has reached more than 10%. The major
variety is GW-540. The product is also used in PP and ABS
engineering plastics. The weakness of GW-540 is induction
of accumulative hypersensitivity, causing harm to workers
in chemical production and plastic processing. The
existence of GW-540 would cause asthma, cough, rhinorrhea,
herpes and shock to sensitive people. Some enterprises
have developed improved varieties and some enterprises
have used protective masks, but the results are not
satisfactory. As GW-540 has a low molecular weight, it is
easily moved to the film surface with antifogging agents
and get lost. When the processing temperature is too high,
the consumption becomes big.
PDS is a polymeric light stabilizer with the earliest
application. Beijing Research Institute of Auxiliaries
also once produced similar varieties GW-560 and GWF- 11.
The capacity of these varieties is only around 50 tons a
year. They have a low content of effective groups and
therefore the light stabilizing effect is not satisfactory.
Light stabilizer 622 is new generation polymeric variety in
China. It overcomes the weakness of GW-450 and has good
light stabilizing effect. It is one of the varieties
replacing GW-540 in the production of agricultural film.
China already has a 300 t/a unit. The output was around 60
tons in 1997 and will reach over 100 tons in 1998. It is
also used in PP woven bags and engineering plastics such
as polyformaldehyde and polyamide.
Light stabilizer 944 was developed in China in the early
90's. However commercial production has not yet started
due to problems in the yield of piperidine hexanediamine
synthesis. Beijing Research Institute of Auxiliaries is
making efforts in its commercial production. Satisfactory
results have been achieved in its use in agricultural film
. It is expected that the consumption in agricultural film
will increase by a big margin and it will become another
variety to replace GW-450. Light stabilizer 944 can be
used in PP woven bags, especially big bags for export
products, and also canopies and umbrellas for tourism.
Due attention has been paid to the development of hindered
amine varieties with low basicity. Shan